Butcher Bird Studios standardizes virtual production with AJA routing infrastructure
Butcher Bird Studios, an LA-based production company, leverages AJA KUMO routers and Io 4K Plus for flexible video routing and I/O in its live and virtual productions. The company detailed its infrastructure for multi-camera virtual productions and remote setups, citing AJA gear for low-latency signal management. Butcher Bird Studios is also actively monitoring trends in AI and remote production for future growth and diversification.
Key Takeaways
- Deployment of KUMO 3232-12G and 1616-12G routers provides centralized signal routing and 4K ISO recording for virtual production pilots.
- AJA Io 4K Plus enables mobile, Thunderbolt-based encoding setups using compact systems running OBS and vMix for remote projects.
- The studio utilizes pre-saved routing tables, or 'salvos,' to automate instant failover between primary and backup vMix production systems.
- Infrastructure supports a 10-person team managing immersive 180-degree and 360-degree VR projects for high-profile clients like Meta and BuzzFeed.
Why It Matters
Butcher Bird’s hardware-centric approach highlights the persistent value of SDI-based routing in small-to-mid-sized virtual production environments, even as the industry pivots toward IP. By maintaining a low-latency 12G-SDI backbone, the studio avoids the high entry costs and technical complexity of SMPTE ST 2110 while meeting the bandwidth demands of real-time Unreal Engine compositing. This setup demonstrates a high-efficiency model for boutique shops looking to scale native 4K delivery and remote REMI operations. Watch for whether this facility moves toward ST 2110 conversion via bridging hardware once they expand their remote production footprint in late 2026.
Additional Context
The virtual production market is projected to reach $3.7 billion by late 2026, according to recent analysis from Mordor Intelligence. While large-scale LED volumes receive significant industry attention, the boutique sector is increasingly focused on green-screen hybrid workflows that utilize low-latency hardware to reduce post-production expenses. This trend is mirrored by recent research from Global Market Insights, which forecasts the sector will grow at a 21.1% CAGR through 2035, driven by the normalization of real-time rendering tools in advertising and live events. Technological adoption remains split between traditional baseband infrastructure and emerging IP standards. Per Haivision’s 2026 Broadcast Transformation Report, 82% of broadcasters still rely on SDI infrastructure for their core operations, even as SMPTE ST 2110 adoption grew to 30% this year. To bridge this gap, manufacturers are launching high-density transition tools; for instance, at NAB 2026, Blackmagic Design debuted its 100G Ethernet URSA Cine systems alongside SDI expanders to integrated legacy hardware into IP backbones. Similarly, AJA updated its KUMO firmware to version 9.1 in February 2026 to improve network discovery for studios operating in these hybrid environments. Remote production (REMI) continues to be the dominant priority for technical directors, with 41% of industry professionals identifying it as their lead strategy for 2026, according to Haivision. This shift is supported by the maturation of the SRT protocol, which now commands 78% of the video transport market. Small studios like Butcher Bird are increasingly using these protocols to centralize control while deploying minimal crews onsite, a model that relies heavily on compact I/O devices like the Io 4K Plus for localized encoding and delivery.
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